Wednesday, January 27, 2021

Making use of the Flip Maker

Flipping machine appropriates for the H steel welding assembly line, workpiece turnover procedure. It is an essential device to form the welding assembly line of H steel, and it is also required equipment to enhance the automation degree of the production line. It can likewise be used in the turning process of H steel or box beam outside the assembly line.

Transmission Principle and Structure Characteristics of Flip Machine

1. Transmission principle

The flip maker consists of 2 maker bases and four columns, each of which is driven directly by a reducer. The upper pulley-block is the position that changes the motion instructions of the chain and the chain extends and retracts; the lower two guide wheels are used to increase the angle of the chain on the gear so that the sprocket can transfer power to the chain better; the lower one is a slide wheel, which is used to alter the position of the equal weight block on the chain. The upper part of the column is provided with a swing arm and its weight hammer device. Its primary function: when the workpiece needs to be turned over, the swingarm is positioned at an angle, when the swing arm is not required to be turned over, the swingarm is raised, the chain is opened, and the workpiece is simple to be transported back and forth. Four separate systems form an entire, made up of various mixes of the rotation instructions of each active gear, that makes the workpiece increase, fall, flip and reset the chain.

2. Composition of equipment

2 underframes, 4 columns, four swing arms, four cycloidal equipment reducer, and its transmission gadget, weight drove, electrical system, etc.

Description of making use of the flip maker

When the workpiece is not raised, the swingarm is raised because of the function of the heavy hammer, and the two chains are far away from the center of the workpiece; when the workpiece is raised, the swingarm is put at an angle because of the different area and weight of the workpiece. There are 4 states of action :.

  • The workpiece increases, both ends of the chain are required to increase at the same time.
  • The workpiece is turned, one end of the chain is needed to rise and one end to fall.
  • The workpiece drops, the two ends of the chain are required to drop at the same time.
  • The workpiece is reset, the chain action is needed to be opposite to 2.

Visual chain marking remains in the middle position, reset is total.

Keep in mind: Apply yellow paint to the middle of each chain and red paint to mark 2 M from the middle for visual examination.

When a gear is needed to turn, the chain position can be changed by opening and stopping alone or turning a sprocket forward and backward.

In order to prevent forgetting the mark in the middle of the visual chain and triggering the device to break between the gears, a stroke switch is set up on the column. When the equivalent weight block touches the stroke switch, the primary motor cuts off the power supply to make sure security. When the equivalent weight block touches the stroke switch, the cable television insulation and connection condition can be paid more attention to. If the damage and joint loosening are discovered, it must be insulated and tightened up in order to avoid short circuit or electrical shock.

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