Thursday, October 28, 2021

Complete guide about Waterproof Hardwood flooring

Today's flooring market provides us with a lot of options. Solid hardwood flooring is a great choice if you want to add value and aesthetics to your property. But before taking any step, it is vital to collect basic information that will help in the process. Hardwood flooring has been widely used in residential and commercial buildings, but waterproofing is always a difficult problem to solve. So, is there a kind of floor that not only has good waterproof performance but also can take into account the natural and aesthetic feelings that traditional hardwood floors bring us? Then, we should get to know the waterproof hardwood floor, let us have a deeper understanding and more details.

What is waterproof hardwood flooring?

If we look at the outer look, then waterproof hardwood flooring looks precisely the same as solid hardwood floorings. But the extra features and qualities create the real difference. In simple words, the added layer is the main reason that makes the difference. The companies use some specific techniques and technologies to give a high-quality look. Apart from this, the added layer adds durability. But the method of producing varies according to the manufacturer. Generally, most manufacturers use these steps to create waterproof flooring.

  • Step 01: Take a composite material made up of stones or ultra-hard polymers.
  • Step 02: Use a layer of real wood on top of composite material
  • Step 03: Attach waterproof sealants and pads for an extra soft feel under the feet

However, these steps could be different and depend on the manufacturer. If you take services from a professional, you can’t tell the difference between such an engineered floor and a traditional floor. Moreover, the following areas are preferred to use waterproof flooring options.

BathroomsKitchenEntry spaces
MudroomsBasement 

So, if you don’t want to replace your floor more often, go with the engineered waterproof flooring. After installing, you only require basic cleaning and polishing to keep the place in perfect condition.

Eonstar waterproof hardwood flooring

What are the reasons to use waterproof hardwood flooring?

There are plenty of reasons due to which you should go behind the waterproof flooring options.

  • The waterproof flooring options can work excellently in wet locations.
  • Apart from this, the waterproof floor will not swell if it gets wet.
  • Above all, the waterproof floors are easy to clean. For instance, you can remove the debris by using a swifter mop, micro mop, broom, or vacuum.
  • It is worth mentioning that a waterproof floor doesn’t change colors or swell like solid wood. So, due to this feature, it is becoming the best choice for commercial and residential use.

Pros & cons of waterproof flooring options:

Despite the above reasons, plenty of other pros will instigate you to give the waterproof hardwood flooring a chance. So, here is the list that will make the decision easier.

ProsCons
It helps to reduce the cost that incurs to repair water damagesIt doesn’t work fine if water is there for more than 48 hours 
Best to maintain the aesthetics of the space 
You don’t need to replace it again & again. 
Easy to install.

What are the different available waterproof flooring options?

Earlier, we have discussed everything about engineered waterproof flooring and know the basic concept. But before using this option, do your homework to learn about available opportunities. Generally, floorings are made up of two types of material:

The above illustration is showing that inorganic material like synthetic plastic is better than Organic one. Organic material refers to material like solid/traditional hardwood, or bamboo and all of these are plant-based. Thus, the organic material often quickly gets exposed to the water. But all the organic materials are not harmful, and different manufacturers are using these to make waterproof flooring. Here is the list of all those materials that could use in the flooring.

Good flooring optionsAcceptable optionsPoor choices
Porcelain tileEngineered hardwood flooringSolid hardwood
Ceramic tileLaminate flooringSolid hardwood (pre-finished)
Sheet VinylLinoleum sheetsCarpeting
Luxurious Vinyl flooringBamboo hardwood flooring 
Vinyl Tile  

The names in “Good list” make a great choice, but engineered hardwood flooring makes a great choice if you want to add aesthetics. Apart from this, it’s vital to mention that laminate floors are cheaper to install and buy.

Are you ready to clean up the water mess? Seek professional advice:

Engineered hardwood flooring indeed makes the floor appealing and stylish. But it’s not as simple as it is looking. Yes, seeking professional advice and choosing a good quality waterproof hardwood flooring are two crucial things. So, in this regard, “EONSTAR” is a trustworthy and most reputable waterproof hardwood floor dealer in the market. The quality of the company’s products is unmatchable with these features:

Brand nameEONSTAR
Primary mottoMeet the needs of a multidimensional lifestyle with quality
Main serving marketsUSA, Germany, Japan, Malaysia, and Turkey
Deals inSPC flooringfireproof wood floor, PVC, and wood veneer SPC floor
Highlighted qualitiesReliable service with Customization

You can contact the company anytime to place the order, even with Customization. EONSTAR uses 100% authentic products and one of the leaders in producing waterproof hardwood flooring. So, even if you want to place an order in bulk, get in touch with them. Before making a decision, prepare a list of available brands, their products, and prices. But always go with the one that offers quality and is reputable in the market.


The difference between pickling, phosphating, and passivation

In an effort to prevent corrosion or simply improve appearance, engineers will often specify an additional finishing treatment process for a portion, or all, of a metal part’s exterior surface after it has been machined or fabricated.

No matter what the reason, each of these metal surface treatment finishing processes plays an important role in the manufacturing process:

Pickling

The definition of pickling

Acid is used to remove oxide scale chemically according to a certain concentration, temperature, and speed, which is called pickling.

Pickling classification

  • According to the type of acid: sulfuric acid pickling, hydrochloric acid pickling, nitric acid pickling, hydrofluoric acid pickling. Pickling must choose different media according to the material of the steel, such as pickling carbon steel with sulfuric acid and hydrochloric acid, and pickling stainless steel with mixed acid of nitric acid and hydrofluoric acid.
  • According to the shape of steel: wire pickling, forging pickling, steel plate pickling, strip steel pickling, etc.
  • According to the type of pickling equipment: tank pickling, semi-continuous pickling, full continuous pickling, tower pickling.

The principle of pickling

Pickling is the process of chemically removing the oxide scale on the metal surface, so it is also called chemical pickling. The iron oxide scale formed on the surface of the steel pipe is an alkaline oxide that is insoluble in water. When they are immersed in an acid solution or sprayed on the surface of the acid solution, these alkaline oxides can undergo a series of chemical changes with the acid.

Because the iron oxide scale on the surface of carbon structural steel or low-alloy steel is loose, porous and cracked, and the iron oxide scale undergoes repeated straightening, stretching, and conveying along with the strip steel on the pickling line, these pores and cracks further increase and expand, so while the acid solution chemically reacts with the iron oxide scale, it also reacts with the base iron of the steel through the cracks and pores. That is to say, at the beginning of pickling, three kinds of chemical reactions between iron oxide scale and metallic iron and acid solution are carried out at the same time.

  1. The iron oxide scale reacts chemically with acid and is dissolved (dissolution).
  2. Metal iron reacts with an acid to generate hydrogen, which mechanically peels off the iron oxide scale (mechanical peeling action).
  3. The generated atomic hydrogen reduces iron oxides to ferrous oxides that are easy to react with acid, and then react with acid to be removed (reduction).

Passivation

The Principle of passivation

The passivation mechanism can be explained by film theory. That is to say, passivation is due to the action of metal and oxidizing substances, which produces a thin and dense passivation film on the metal surface with good covering performance, and can also be firmly adsorbed on the metal surface. Passivation film firmly adsorbed on the metal surface. This film exists as a separate phase, usually a compound of oxidized metal. It plays the role of completely separating the metal from the corrosive medium, preventing the metal from contacting the corrosive medium, so that the metal basically stops dissolving and forming a passive state to achieve the role of anti-corrosion.

Advantages of passivation

  1. Compared with the traditional physical sealing method, the passivation process has the characteristics of absolutely no increase in the thickness of the workpiece and no change in color, which improves the precision and added value of the product, and makes the operation more convenient;   
  2. Since the passivation process is carried out in a non-reactive state, the passivation agent can be added and used repeatedly, so the life is longer and the cost is more economical.  
  3. Passivation promotes the formation of the oxygen molecular structure passivation film on the metal surface, the film layer is dense, the performance is stable, and it has a self-repairing effect in the air at the same time, so compared with the traditional method of applying anti-rust oil, the passivation formed The passivation film is more stable and corrosion-resistant.  

Most of the charge effects in the oxide layer are directly or indirectly related to the thermal oxidation process. In the temperature range of 800-1250℃, the thermal oxidation process with dry oxygen, wet oxygen, or water vapor has three continuous stages. First, the oxygen in the ambient atmosphere enters the formed oxide layer, and then the oxygen diffuses into the inside through the silicon dioxide. When it reaches the Si02-Si interface, it reacts with silicon to form new silicon dioxide. In this way, the oxygen entry-diffusion-reaction process continues to occur, so that the silicon near the interface is continuously converted into silicon dioxide, and the oxide layer grows into the silicon wafer at a certain rate.

Phosphating

Phosphating treatment is a kind of chemical reaction to form a layer of film (phosphating film) on the surface of a surface treatment process.

The phosphating process is mainly used on the metal surface. The purpose is to provide a protective film for the metal surface to isolate the metal from the air and prevent it from being corroded. It is also used for the primer before the painting of some products. With this layer of phosphorus, The chemical film can improve the adhesion and anti-corrosion ability of the paint layer, improve the decoration and make the metal surface look more beautiful, and can also play a lubricating role in the cold working of some metals.

After phosphating treatment, the workpiece will not be oxidized and rusted for a long time. Therefore, the application of phosphating treatment is very wide, and it is also a commonly used metal surface treatment process, which is more and more used in automobiles, ships, machinery manufacturing, and other industries.

Classification and application of phosphating

Normally, a kind of surface treatment will show one color, but phosphating treatment can show different colors by using different phosphating agents according to actual needs. This is why we often see phosphating The processing is gray, colored, or black.

Iron-based phosphating: After phosphating, the surface will appear iridescent and blue, so it is also called color phosphor. The phosphating solution is mainly made of molybdate, which will form an iridescent phosphate film on the surface of steel materials. It is also mainly used for coating the bottom layer to achieve the anti-corrosion ability of the workpiece and improve the bonding force of the surface coating.


Wednesday, September 29, 2021

Phosphating wastewater treatment process

 Phosphating wastewater is the pretreatment of metal surface treatment, generally including degreasing and rust removal, surface conditioning, and phosphating passivation.

Phosphating wastewater treatment process description:

1. Chemical removal of zinc

Chemical methods for removing zinc include the sulfide method and alkali method coagulation precipitation.

2. Phosphorus removal by chemical precipitation by the lime method

View Post

Adding lime milk clarified liquid and adjusting the pH value to 10~11, most of the phosphate in the wastewater can be precipitated and removed. The lime milk also neutralizes while removing phosphorus.

3. Phosphorus removal and oil removal by coagulation air flotation

The addition of flocculant makes the residual phosphorus in the wastewater and other pollutants undergo a coagulation reaction, and the flocs produced are attached to the air floatation method to produce a large number of fine bubbles, and the bubble buoyancy is used to bring them out of the water. At the same time as dephosphorization, it can also absorb and remove oil droplets. The bubble rises fast, and the operation is safe and reliable. It is an economical and practical deoiling technology.

4. Activated carbon adsorption phosphorus removal

Activated carbon is the most commonly used adsorbent in water treatment. It has good adsorption performance and chemical stability is not easy to break and has low airflow resistance. The commonly used ones are powder and granular. The process utilizes the huge specific surface area of activated carbon to fully adsorb trace residual phosphorus and other pollutants in wastewater.

Phosphating wastewater treatment

5. Stirring and mixing device

Both the primary and secondary reactors are equipped with stirring devices. The stirring speed in the tank is gradually reduced by using a pulley or a reducer to meet the needs of stirring and mixing at different stages in the entire reaction process, making the reaction more thorough and more conducive to the subsequent precipitation Process. The pipeline mixer in the process makes the neutralization reaction easier when adding H2SO4, and can make the effluent pH value fully meet the standard.

6. Discharge mud by gravity or water pressure

The sludge or scum produced in the primary and secondary reactors and air flotation tanks in the system are regularly discharged into the sludge thickening tank by gravity or hydraulic pressure to be concentrated and then transported to landfill after natural drying. The clear liquid is returned to the conditioning tank for physical and chemical treatment.

7. Backwashing and desorption

Both the silica sand filter and the activated carbon adsorber in the system need to be backwashed regularly to prevent clogging, and the wastewater produced by them is returned to the regulating tank. In addition, in order to regenerate the activated carbon, a high-temperature heating regeneration method is used to activate, and water vapor is used to desorb the granular carbon in the activated carbon filter to ensure the normal adsorption effect.

Wednesday, September 1, 2021

Top 5 Things to Consider When Choosing Commercial Flooring

Finding the right commercial flooring manufacturer for a commercial location can be challenging. You can research each type of flooring option at Eonstar floor; when planning a commercial renovation, keep trustworthy commercial flooring suppliers in mind.

Choosing the best floor covering for a commercial flooring installation needs careful thinking. This piece will go over 5 factors you should consider when choosing highly functional yet beautiful floor coverings.


What are the 5 considerations for commercial flooring?

Floor covering is an essential component of commercial building interiors. In addition to withstanding heavy activity in the workplace, office flooring serves as a cozy element. It may also be utilized to make a statement or define your style, as office environments have grown less rigid and formal.

In the modern age of dynamic corporate culture, it is insufficient to examine utility alone when selecting a suitable choice for commercial flooring. Here are five points to consider if you are trying to establish a modern workplace or change an existing office into a trendier workplace.

1. Long-term viability

Although it is not a new phenomenon, more and more people are becoming environmentally concerned, and external conditions are becoming pre-requisite considerations in many design projects. Sustainable, reusable, and recycled materials are taking over the floor covering market, as they are more eco-friendly than traditional materials.

While certain materials have better reputations than others. At Eonstar, a large range of options are available, allowing for a wonderful blend of textures, appearance, and feel.

2. Unique Designs

The traditional workplace was frequently drab, stiff, and overly formal in its appearance and operations.

Due to the increasingly diverse and youthful workforce, offices incorporate more innovative designs to attract and retain young workers.

Therefore, geometric designs (such as hexxtiles and herringbone) and vibrant colors (Visualize and Trend) rapidly replace classic monochrome commercial flooring. This element has played a significant role in the rise of modular flooring in the business sector, attributed to its versatility and ability to blend in with any workspace design.

3. Luxurious flooring

A luxurious luxury floor is no longer reserved for the wealthy and well-off but is becoming increasingly popular in commercial settings.

Designers are incorporating luxury vinyl tiles produced from high-quality, low-cost materials and attractive, textured carpet tiles into office designs to provide elegance and comfort. This is a part of the residential trend, and it provides significant real benefits to an organization.

4. Safety

Safety has a significant impact on the workplace, and it should be a primary consideration in the design of workspaces. To protect the workplace safety of your employees, you must check that the flooring material you choose complies with commercial flooring standards.

Consideration of slip resistance when selecting flooring for a workstation is an important element, especially the floor coverings in entrances and locations where spills may be more common than usual.  

Consideration of barrier tiles and entry matting systems has significant safety implications, as well as the added benefit of making the remainder of your floor covering more visually appealing and easier to keep updated.

5. Maintenance 

Commercial floors may wear out faster than household floor coverings due to excessive usage. They can also become filthy faster than residential building floors. Before installing any business flooring material, you must consider its longevity and ease of maintenance.

This is easily rectified by examining the manufacturer’s cleaning and maintenance instructions and the various flooring symbols contained on the standard documentation of a commercial flooring manufacturer.

The wear rating class, the castor chair test, and features such as stain resistance and colorfastness are among the most important.


What type of flooring is good for commercial use?  

When choosing a commercial flooring material for your business, consider that maintenance costs may exceed the initial material and installation prices.

Here are five long-lasting materials that demand less maintenance:

1. Quarry Tile

Quarry tile is a tough flooring option, and it has limited design options. Quarry tile also requires minimal upkeep. Daily maintenance should consist of cleaning and mopping with a cleaner after each shift. 

2. Carpet Tile

Carpet tile is a long-lasting and easiest-to-maintain soft-surface flooring option. When a broadloom carpet is damaged, a complete roll of carpet must be replaced. When a carpet tile becomes stained, simply replace it. Carpet tile requires less labor, material, and time to maintain than broadloom carpet.

3. Wood Flooring

It is possible to find solid wood flooring in a wide variety of selections. Hardwood flooring is a traditional choice in parts because of its long-lasting quality (when properly cared for) and the fact that it never goes out of style.

It adds a sense of effortless sophistication and warmth to any environment, no matter how large or small.

4. Epoxy Floors

A thermosetting resin is placed on a concrete substrate to increase durability and aesthetic appeal. These systems are easy to install and maintain. If properly applied, the coatings will be chemical and abrasion-resistant for years. 

Epoxy flooring requires daily sweeping, deep cleaning every few months, and spot cleaning as needed. Epoxy systems are low-maintenance for commercial and industrial applications.

5. Polished concrete

Polished concrete is easy to install and maintain in industrial settings. To install polished concrete, we first harden the concrete with a chemical densifier. Then we polish with a grinder and seal with a sealant that comes in different colors.

Polished concrete is resistant to chemical spills, oil stains, and even forklift traffic. Like epoxy floors, polished concrete simply requires sweeping and spot cleaning, with occasional deep cleaning. While initially more expensive than laminate or VCT, its low maintenance needs reduce overall costs.

These solutions, while not exhaustive, will give long-term value through durability and ease of maintenance. 

Final thought

Choosing the best flooring material starts with selecting the best commercial flooring supplier. Eonstar has quite a lot of experience in many different flooring projects,   we are able to offer clients the solution on which materials offer the best value  in terms of initial cost, the convenience of installation, and long-term maintenance expenses, and we are ready to serve you


Wednesday, August 25, 2021

Hydrochloric acid pickling process control

In the Hydrochloric acid pickling process control, the most important thing is to control the pickling time and life of the pickling tank to ensure the maximum productivity and service life of the pickling tank.

To obtain the best pickling effect, first, control the concentration of hydrochloric acid, and secondly control the content of iron ions (iron salts) in the pickling solution. Because not only the concentration of acid will affect the pickling effect of the workpiece, the content of iron ions (iron salt) will reduce the mass fraction of the pickling solution, which will also affect the pickling effect and speed of the workpiece. It is worth noting that to obtain the best pickling efficiency, the pickling solution must also contain a certain amount of iron ions (iron salts).

Control of the hydrochloric acid washing tank

(1) Pickling time

The pickling time basically depends on the concentration of hydrochloric acid/iron ion (iron salt) and the temperature of the pickling solution.

(2) Best pickling

The best pickling effect of the workpiece should be when the concentration of hydrochloric acid and the concentration of precipitated iron ions (iron salts) reach a relative balance.

(3) Remedy for decreased acid effect

When the pickling solution decreases or loses its pickling effect due to the saturation of iron ions (iron salt), it can be diluted with water to restore the pickling function. Although the concentration of hydrochloric acid is reduced, it can still perform the pickling function, but at a slower rate. If new acid is added to the pickling solution with saturated iron content, the concentration of the new hydrochloric acid solution will fall above the saturation point, and the pickling of the workpiece will still be impossible.

(4) Treatment measures after acid solubility drops

After the pickling solution has been used for a period of time, its concentration decreases and even becomes waste acid. However, the manufacturer cannot recover the acid at this time and still retains a certain use-value. To use the reduced concentration of low acid, at this time, the workpiece that needs to be re-dipped due to partial leakage in the hot-dip galvanizing is generally put into Among them, pickling and reprocessing is also an effective use of waste acid.


Method of replacing old acid with hydrochloric acid pickling solution:

When the iron salt in the old acid exceeds the specified content, it should be replaced with a new acid. The method is that the new acid accounts for 50% and the old acid is added to the new acid after precipitation. The amount of the old acid is ~50%. A part of the old acid is used to maintain an appropriate amount of iron salt in the pickling solution because the hydrochloric acid Iron salts with a content of less than 16% can increase the activity of the pickling solution.

However, with the advancement of hot-dip galvanizing technology, the amount of old acid added must be carried out based on strictly controlling the iron salt content of the old acid, and the iron salt concentration of the newly prepared hydrochloric acid solution must be controlled within the range.

Workpiece steel material and pickling speed

The pickling speed varies with the composition of the steel workpiece to be pickled and the scale produced.

The carbon content in steel has a great influence on the dissolution rate of the steel matrix. When the carbon content increases, the dissolution rate of the steel matrix increases rapidly.

The dissolution rate of the steel workpiece matrix after cold and hot processing will increase, and the dissolution rate of the steel matrix after annealing the steel workpiece will decrease. In the iron oxide scale on the surface of steel workpieces, the dissolution rate of iron monoxide is higher than that of ferroferric oxide and ferric oxide. The rolled iron sheet has more iron monoxide content than the annealed iron sheet. Therefore, its pickling speed is also faster. The thicker the iron oxide layer, the longer the pickling time. If the thickness of the scale is uneven, it is easy to produce local defects of “under-pickling” or “over-pickling”. If you want to know more, please contact us.

Thursday, July 29, 2021

Pickling passivation of stainless steel

The corrosion resistance of stainless steel mainly depends on the surface passivation film. If the film is incomplete or defective, the stainless steel will still be corroded. In engineering, pickling and passivation treatment is usually carried out, so that the corrosion resistance of stainless steel can be exerted even more. In engineering, pickling and passivation treatment is usually carried out, so that the corrosion resistance of stainless steel can be exerted even more. Stainless steel surface cleaning, pickling, and passivation not only maximize corrosion resistance but also prevent product contamination and obtain a beautiful appearance.


The corrosion resistance of stainless steel is mainly because the surface is covered with a very thin and dense passivation film, which is the basic barrier for stainless steel protection. Stainless steel passivation has dynamic characteristics and should not be regarded as a complete stop of corrosion but as a barrier to diffusion, which greatly reduces the anode reaction speed. Generally, it tends to damage the membrane in the presence of a reducing agent, while maintaining or repairing the membrane in the presence of an oxidizing agent.


The stainless steel workpiece will form an oxide film when placed in the air, but the protection of this film is not perfect. Usually, thorough cleaning, including alkali cleaning and acid cleaning, and then passivation with an oxidizing agent are required to ensure the integrity and stability of the passivation film. One of the purposes of pickling is to create favorable conditions for passivation treatment to ensure the formation of high-quality passivation films. Because the surface of the stainless steel is corroded by an average of 10μm thick by pickling, the chemical activity of the acid makes the dissolution rate of the defect parts higher than other parts on the surface. Therefore, pickling can make the entire surface tend to be evenly balanced, and some hidden dangers that are easy to cause corrosion are removed. But more importantly, through pickling passivation, the iron and iron oxides are dissolved preferentially than the chromium and chromium oxides, and the chromium-poor layer is removed, resulting in the enrichment of chromium on the surface of the stainless steel. This chromium-rich passivation film The potential is close to that of precious metals, which improves the stability of corrosion resistance. Different passivation treatments will also affect the composition and structure of the film, thereby affecting the rust resistance. For example, the electrochemical modification treatment can make the passivation film have a multi-layer structure, so that the stainless steel can exert maximum corrosion resistance.


Comparison of stainless steel pickling passivation methods

MethodScope of applicationPros and cons
Dipping methodUsed for parts that can be put into the pickling tank or passivation tank, but not suitable for large equipmentPickling liquid can be used for a long time, with high production efficiency and low cost; large-volume equipment is filled with pickling liquid and immersion consumes too much liquid
Brushing methodSuitable for internal surface and local treatment of large equipmentManual operation, poor working conditions, acid can not be recovered
Ointment methodFor installation or maintenance site, especially for welding part treatmentManual operation, poor working conditions, high production cost
Spray methodFor the installation site, the inner wall of the large containerLow liquid consumption, low cost, fast speed, but need to be equipped with spray gun and skewer ring system
Round robinUsed for large-scale equipment, such as heat exchanger, tube and shell treatmentConvenient construction, acid liquid can be reused, but pipes and pumps are required to connect the circulation system
Electrochemical methodNot only can be used for parts but also can be used to brush the surface treatment of field equipmentThe technology is more complicated and requires a DC power supply or a potentiostat

Monday, June 7, 2021

Gear tooth adjustments applied in wind turbine gears and pinion shafts

Our groups of engineers thoroughly think about the way to impose the specified tooth flank modifications for the tailoring of all types of gears and pinion shafts with new installations. These factors to consider consist of profile and lead correction-- making sure that NYY gears and pinion shafts are fit-for-purpose and provide optimal output with very little sound disturbance. Through precise production methods, we implement profile and longitudinal adjustments as required by all kinds of consumers.

We can also re-engineer gears and pinions that are currently set up. If you need to change existing gears and pinions with ones having better performance or variable speed, we know how to optimize the brand-new tailoring to satisfy your new demands.

TOOTH MODIFICATIONS

Lots of aspects lead to the gears throughout operation not having optimum contact along with the total tooth. This is partly because of static impacts such as making inaccuracies in the gearbox, on the gears and shafts/ pinion shafts. And partially due to vibrant results which cause the shafts, teeth, transmission, etc. to deflect in the operation process. We can partially compensate for this imprecision and discrepancies with tooth adjustments.


In order to make up for the discrepancy of the teeth and to ease the tooth meshing, the tooth profile is usually changed by a suggestion relief and/or a root relief or by a smooth crown shape all over the tooth from bottom to top. A combination of all of these is also a choice.

In order to compensate for non-parallelism and deflection of shafts and transmission or torsion of the shaft, we can fix the tooth flanks by either an end relief, a smooth curve along the length of the whole tooth, a tapered tooth, or a mix of all of these.

It ought to be mentioned that tooth corrections are constantly a compromise due to the reality that the surface area pressure also increases concurrently with the increased corrections. For that reason, the target is to make the most of the engagement ratio throughout the greatest result imposed on the gear by making some tooth adjustments in order that the gears hardly do not have edge contact.

In nearly all cases we have good experience of it being a benefit to make use of tooth adjustments to a restrained degree. We can normally provide such tooth modifications without extra expenses with our really accurate CNC-controlled Höfler gear grinding devices. Only in case of very big adjustments or really great tolerances, it will have an impact on the cost.

WIND TURBINE GEARS

Many sections of the wind turbines include gears/ ring gears and pinion shafts. For the pitching guideline, a drive pulls inside on internal ring gear, and to rotate the wind turbine versus the wind so-called YAW-drives are used, in which a number of drives are pulling on a big ring gear that is fixed on the tower. The latter can be with either internal or external teeth.

Due to the sluggish speed, all the above gears are normally of rough quality. The gears are normally manufactured by hobbing and case hardened. During current years, increasingly more producers have actually nevertheless utilized ground teeth on the drives that permit you to get a better distribution of the surface pressures. Here, extremely large flank line adjustments and suggestion reliefs are getting used to offset deflection and non-parallelism.

The accuracy gears remain in the generator devices. We are speaking about gear ratios of completely approximately over 1:100 and huge torques which are being transmitted. In recent years, we are talking about as many as three planetary gear phases and being successful in a couple of normal gear stages.

NYY can provide the ground YAW-drive gears/ring gears and pinion shafts and some of the generator gears according to shape and dimension. Especial for planetary gears, they should not be magnetic due to the fact that the gear will then run as a generator and produce power.

Thursday, March 25, 2021

Whatever You Would Like to Know About the Butterfly Chair

 The concept of the butterfly chair is one of the most precious chair designs of the 20th Century up to now. It has remained in trendy residences around the globe for over 70 years. The initial version is developed by the trio of designers Antonio Bonet, Juan Kurchan, and also Jorge Ferrari Hardoy in the year of 1938. During those old days, it was the supreme accent chair for long-haired, defiant young people wishing to sit in various methods.


Usually, it appears in a kind of a contemporary chair including an independent slung surface over a steel structure with a "V" framework, even more like a butterfly removing, which is the origin of the butterfly chair. This distinct style has lasted longer than every significant chair fad given that we saw its first light, known as among the most achieved works of modern-day chair design.



Housetex, one of the most effective personalized chair furnishings manufacturers in China, effectively reacts to developing customer needs around the world. The idea of the butterfly chair catches our eyes when we are creating our very own collection of easy chairs that can be used as a quick seat choice along with patio furniture, a living-room couch, or even a room futon. Being a classic principle that has caused various matches, butterfly chairs show up in a substantial selection of models varying from deluxe versions for children to smooth, fashionable natural leather ones for grownups.

With the objective of developing a light-weight, mobile, and also collapsible seating solution in mind, Housetex chooses a beechwood frame with antique equipment parts to add even more all-natural touch to our last crafted butterfly chair item. Including a hammock-like convenience as well as a generally easy style, Housetex Butterfly Chair accomplishes its objective by using a single put-on-hold and also cushioned material that works as both seat and also cover. The seating surface can likewise be personalized according to our customers' particular demands, such as making use of a selection of resilient, waterproof textiles which are simple to tidy.

Housetex Butterfly Chair is excellent to produce comfortable as well as mobile seats. Be it inside or outdoors, this handsome-looking chair will certainly fit right in. Relaxing in vogue has never ever been much easier with this Folding Butterfly Chair in synthetic bed linen textile. Dressed up in soft-sponged extra padding, the mobile accent chair is a modern-day seat option for any space. This wise folding chair sporting activities a well-tailored backrest as well as a cushy, padded seat that smoothly glides onto a hardwearing beech timber structure. The artificial linen covering molds to the shape of those who use it as well as becomes much more comfy, ideal for usage in the living room as an edge chair or as part of an extra lounge location.

Housetex Butterfly Chair is also fantastic for enjoying wonderful outdoor activities. With its legs folding up, the chair can be broken down to suit its own PE storage space bag as well as put in an automobile's back trunk easily, which makes our butterfly chair perfect to lug along on outside experiences or for added seats in any kind of setting that is limited on space.

While all chairs can offer comfort and support, few might compare to a chic, comfortable chair like Housetex Butterfly Chair, for it urges relaxation as well as openness, completely unwinding your body when having a talking break with buddies. There is nothing as blissful and soothing as settling back on Housetex Butterfly Chair after a long, perplexing journey.

Furthermore, we want to kindly advise you that not all butterfly chairs readily available on the market are supplying the same weight capability. It is advised that you examine the weight capacity of every design that gets your interest. Although a most usual weight limit is normally sufficient, you could require to take into consideration some special times such as when a mom and dad cuddles his kid or teens get on each other. For your easy reference, Housetex Butterfly Chair is strong as well as safe with a weight capacity of 200 kg. If your collection is targeting family members with kids, after that you most definitely need to pick a model with a higher weight capacity.

Last but not the least, we have actually likewise noted, some clients prefer the seat material to be specific fabric like covered nylon for it is waterproof, comfy, as well as long-lasting. Even more, closed-cell padding is additionally a better alternative as it does not soak up water and is simple to clean. Housetex constantly stays open and also adaptable for any kind of sparkling suggestions and also ideas from our customers around the globe. You can discover even more folding seat solutions here that please your one-of-a-kind preferences and area requirements, additionally refining and also completing an ideal chair design.

Wednesday, March 24, 2021

Surface treatment of fasteners

Choice of fastener surface treatment:

Considering that almost all commercial fasteners are made of carbon steel and alloy steel, some kinds of fasteners want to prevent corrosion. Even if fasteners made of corrosion-resistant products are utilized, surface treatment is still required to prevent rust of different materials. In addition, the plating layer of the surface area treatment should be securely connected and can not fall off throughout installation and removal. For threaded fasteners, the plating layer should be thin enough so that the threads can still be screwed after plating. Typically, the temperature level limitation of the coating is lower than that of the fastener product, so the operating temperature level requirements of the fastener must also be thought about. For surface treatment, individuals generally pay attention to visual appeals and anti-corrosion, but the primary function of fasteners is to secure parts, and surface area treatment likewise has a terrific impact on the attaching efficiency of fasteners. For that reason, when picking surface treatment, The aspect of tightening up performance needs to also be considered, that is, the consistency of setup torque-pre-tightening force. The designer ought to not only think about the design however likewise focus on the manufacturability of the assembly and even the environmental management requirements. The following briefly presents some frequently used finishings for fasteners based on the above elements.

Electro-galvanized

Electro-galvanizing is the most typically used coating for commercial fasteners. It is cheaper and looks better. However, its anti-corrosion efficiency in general, and its anti-corrosion efficiency are the most affordable among zinc plating (finish) layers. Generally, the neutral salt spray test of electro galvanizing is within 72 hours, and some special sealants are used to make the neutral salt spray test more than 200 hours, however, the rate is costly, which is 5 to 8 times that of basic galvanizing. Electro-galvanizing is prone to hydrogen embrittlement, so bolts above 10.9 are normally not galvanized. Although an oven can be used to get rid of hydrogen after plating, the passivation movie will be ruined when the temperature is above 60 ℃, so hydrogen elimination is needed to be Performed after electroplating before passivation. Such operability is poor and the processing cost is high. Generally, production plants will not take the initiative to get rid of hydrogen, unless mandatory requirements of specific clients. Electro-galvanized fasteners have bad torque and pre-tightening force consistency and are unstable, and are normally not utilized for the connection of important parts. In order to enhance the torque-pre-tightening force consistency, the method of coating lubricating substances after plating can also be used to enhance and increase the torque-pre-tightening force consistency.

Phosphating

Phosphating is more affordable than galvanizing, and its rust resistance is worse than galvanizing. Oil should be used after phosphating. The level of rust resistance has a terrific relationship with the performance of the applied oil. For instance, applying general anti-rust oil after phosphating, the neutral salt spray test is just 10-20 hours. Apply high-grade anti-rust oil, it can reach 72 ~ 96 hours. But its cost is 2 to 3 times that of general phosphating oil. There are 2 frequently utilized fastener phosphating, zinc phosphating, and manganese phosphating. Zinc-based phosphating has much better lubrication performance than manganese-based phosphating, and manganese-based phosphating has much better rust resistance and wear resistance. Its operating temperature can reach 225 ° F to 400 ° F. Numerous industrial fasteners are treated with phosphating oil. Since it has an excellent torque-pre-tightening force consistency, it can guarantee to meet the tightening up requirements expected by the style throughout the assembly, so it is used more in the industry, particularly the connection of some important parts. High-strength bolts are phosphate, which can also avoid hydrogen embrittlement.

Oxidation (blackening).

Blackening + oiling is a popular coating for industrial fasteners because it is the cheapest and looks good prior to the oil goes out. Considering that it has practically no anti-rust capability due to blackening, it will rust not long after it is oil-free. Even in the existence of oil, the neutral salt spray test can only reach 3 to 5 hours. Blackened fastener torque-pre-tightening force consistency is also very bad. If you need to enhance, you can apply grease to the inner thread during assembly and then screw it on.

Electroplated cadmium (the cost has to do with 15-20 times that of electro-galvanized).

The rust resistance of cadmium coating is excellent, especially in the marine environment, the corrosion resistance is better than other surface area treatments. The expense of waste liquid treatment during the processing of cadmium electroplating is high and the cost is high, and its cost is about 15-20 times that of electro galvanizing zinc. For that reason, it is not utilized in general markets but only utilized in some specific environments.

Chrome plating.

The chromium plating layer is very stable in the environment, is hard to alter color and lose luster, has high hardness and good wear resistance. Chrome plating on fasteners is typically used for decorative functions. It is seldom utilized in industrial fields with high anti-corrosion requirements since great chrome-plated fasteners are as pricey as stainless-steel. Only when the strength of stainless-steel is not enough, chrome-plated fasteners are utilized instead.

In order to avoid deterioration, copper and nickel ought to be plated prior to chromium plating. The chromium finish can stand up to high temperatures of 1200 degrees Fahrenheit. But it likewise has the same hydrogen embrittlement problem as electro-galvanized.

Silver-plated, nickel-plated.

The silver finishing can not just prevent corrosion however likewise function as a solid lube for fasteners. Silver loses its appeal in the air, however, can work at 1600 degrees Fahrenheit. Therefore, people make the most of its high-temperature resistance and lubrication attributes for fasteners that operate at high temperatures to prevent bolts and nuts from oxidizing and seizing. Fasteners are plated with nickel, which is generally utilized in places where anti-corrosion and great conductivity are required.

Hot-dip galvanized.

Hot-dip galvanizing is a thermal diffusion finishing of zinc heated to a liquid. The density of the coating is 15 ~ 10μm, and it is difficult to control, but it is destructive and is mostly utilized in engineering. Throughout the hot-dip galvanizing process, pollution is severe, such as zinc waste and zinc vapor. Due to the thick plating, the problem that the internal and external threads are tough to screw together is caused by the fastener. There are 2 methods to solve this problem. One is to tap the internal thread after plating, although the thread screwing issue is solved. However, it also reduces corrosion resistance. One is to make the thread larger than the standard pattern by about 0.16 ~ 0.75 mm (M5 ~ M30) when tapping the nut, and after that hot-dip galvanized. This way, although the screwing problem can be fixed, the cost of strength decrease is paid. Due to the temperature level of hot-dip galvanizing, it can not be used for fasteners above 10.9.

Tuesday, March 23, 2021

The Secret of Comfortable Flight-- Earplugs for Flying

 Many people experience short-term earaches while zipping airplanes, as well as some individuals also experience ringing in the ears signs. Particularly when the altitude of the aircraft climbs or falls dramatically, the earache sensation is extra noticeable. Why?

Since when the airplane takes off as well as comes down, the air pressure in the ear canal is consistent with the outside atmospheric pressure, as well as the stress in the tympanum is too late to be changed. There is a pressure difference between the two sides of the tympanum, that makes the tympanum clogged. Right now, guests will really feel ear pain. The ears are a lot more delicate and also agonizing to the air pressure distinction when the airplane is touchdown. Medically, earache caused by flying in an aircraft is called air travel otitis media.

The sensation of earache will undoubtedly make your trip lose comfort and also bring you a poor flying experience. So, exists something that can eliminate your earache?

Earplugs for flying can repair it.



What Are Earplugs for Flying?
Earplugs for flying are earplugs for people to wear when flying on an airplane. They have little pores ahead and the tail, as well as the middle component, is hollow. Their working principle is that when the exterior atmospheric pressure changes, it provides the contrary building up pressure and adjusts the atmospheric pressure in the ear to attain the impact of alleviating earache. They can be recycled, not nonreusable.

Why Do We Need Earplugs for Flying?
Firstly, obviously, it is because the earplugs for flying ease people's earaches during flight. It needs to be kept in mind that wearing them can lower discomfort, yet it can not be completely prevented. When some minor mishaps occur in the aircraft, such as a problem with the pressurization devices in the cabin (or the dripping of the glass window), the air pressure all of a sudden drops, and the standard approaches (such as eating periodontal and ingesting) are void. You can just wear airplane earplugs.

The change of air pressure during the trip has a solid stimulating impact on the connection in between the inner ear and the middle ear-- the vestibular of ear and the fenestra cochleae, which may cause the inner ear to have liquid and also blood loss, which might bring about the dysfunction of the inner ear. Earplugs for flying can minimize this type of damage well.

At the same time, earplugs for flying additionally have a particular noise reduction feature, which can decrease sound by about 24dB. There may be weeping babies as well as loud talking travelers on the airplane. The earplugs can aid you obtain a silent audio atmosphere, so you can remain to rest or work easily.

How to Buy Earplugs for Flying?
If you don't want to soothe earache by eating gum or swallowing, earplugs for flying are your best choice. Eastragon is devoted to developing as well as producing top-quality and comfy earplugs. You can trust our high quality and most likely to our homepage to purchase related items. Up until now, we have finished deals with many domestic and also international customers, as well as we are continuously improving our manufacturing system.

"Better Quality, Better Prices, and Better Service!" is our intent and principle. And also they will certainly lead Eastragon forwarding constantly in the future.