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Assembly line type

The assembly line system completely breaks through the standard manufacturing procedure, takes on the annular, closed and also programmed mode, and also at the same time considers the on-line environmental protection scheme, understands the continual automatic procedure setting, considerably improves the production effectiveness, lowers the manufacturing expense and enhances the production atmosphere.

Assembly line technical needs

The basic make-up of assembly line: The pickling line contains the primary frame, circular track, packing car, process storage tank, hanging mobile vehicle, maintenance terminal, an electrical control part, environmental protection system, and so on.
Assembly line tools requirements: The tools choice or self-built part of the assembly line will satisfy the site's ecological requirements as well as functional demands, satisfy the technological accessories, and also style needs.
Production line control: The efficiency and technological demands of the assembly line tools will be collaborated to make sure the system runs dependably under the established process as well as working conditions.
Production line style needs: The style and manufacture of the production line shall be taken into consideration according to the purchaser's demands, real site, ecological conditions, financial investment range, upkeep, and also other factors.

Production line operation demands:

To make sure the safe, as well as typical operation of the system, the complying with operational needs, will be fulfilled:

Supply 220V/380V three-phase four-wire power supply, 50Hz, 200KW voltage fluctuation
Give tap water stress of 0.15-0.2 mpa with a flow rate of 15 m3/ h;
Provide steam stress: 0.5-0.7 mpa; Temperature of 150 ℃,180 ℃; Flow price of 3000 kg/h;
Provide pressed air pressure: 0.2-0.4 mpa; Flow 0.3-0.5 m3/min.
Provide industrial water (reuse water): the storage tank capability is 50m3/h (nonstop supplement), PH worth is 7-8
Give natural gas calorific value: >= 8000kcal/m3 (natural gas can be made use of to completely dry if readily available).
The stress of 0.03 MPa diameter Φ 32.
Ecological specifications of the temperature:-- 10 ℃,50 ℃. Loved one moisture is less than 90%.

Demands of the assembly line to the workshop and also auxiliary centers are as complies with:

the floor of the craft trough rack/trench will be anticorrosive therapy. Doors and Windows must be made from anti-corrosion products, the home shelf must be well anti-corrosion procedures.

The track position of the electric flat vehicle shall be well-drained pipes as well as the security rail centers will be thought about (the purchaser will be accountable for it).

The acid pool, phosphorus slag reduced level swimming pool, saponification swimming pool as well as follower shall be well secured from rainfall as well as drainage, and also the safety railings shall be well shielded (the purchaser will be accountable for it).

Process circulation and also criteria of the assembly line.

The device adopts the sequential procedure circulation, without roundtrip or recurring procedure, making the assembly line running the easiest and most cost-effective.

Procedure flow diagram:

feeding:

pickling1 → pickling2 → pickling3 → pickling4 → pickling5 → The typical temperature level immersion wash 1 → high-pressure laundry → Hot-dip laundry 1 → phosphating → The regular temperature level immersion laundry 2 → Hot-dip clean 2 → saponification → completely dry.

Keep in mind:

1. This is a reference procedure, which may need modification in actual production.
2. Customers can change craft trough and choose the needed procedure slots.