Tuesday, April 21, 2020

An updated wind tower manufacturing assembly line workshop In China State Shipbuilding Corporation (CSSC)


In accordance with the requirements of "optimization of further development of production process, promotion of lean production management in the assembly line, and setting a benchmark for other industries in the optimization of production process", one of Steel Structure Division of CSSC. took advantage of the short production gap period to organize relevant personnel and engineers from Fengwei Machinery begin partial re-optimization of 8 manufacturing process of wind towers, as well as restart the maintenance and "replacement" of all production equipment on the production line. So far, optimization process has been completed, and a bright new wind tower manufacturing line workshop has been displayed in front of all employees (please review the picture).

  wind tower manufacturing assembly line workshop


wind tower manufacturing assembly line

In order to organize the planning of production line re-optimization and equipment refurbishment work, the company's steel structure business department held several special meetings to discuss the feasibility and implementation methods of the plan, and finally determined that the main projects are: blasting room ground track slotting, new 256 pieces of embedded parts and ground steel plates were re-paved, the paint room was thoroughly cleaned and the related facilities were partially repaired, the old workshop was replaced with two translucent panels in the north and south, and the two single-section barrel storage areas in the east and west were rearranged in an optimized manner, Special equipment for wind tower production is partially adjusted according to the lean management requirements of the assembly line, more than 200 types of equipment are fully maintained and precision checked, and 133 special operations equipment for wind tower manufacturing, such as column and boom manipulator and tank turning roll, are used for surface painting, technical maintenance and replacement of control box, etc. With the close cooperation with Fengwei Machinery, the entire wind tower production process re-optimization and equipment refurbishment project was completed in less than half a month, which won valuable time for the company to start the early batch of wind tower order projects. In the process of project implementation, the business department adheres to the principles of conservation-oriented, cost controllable, and optimal results.

The implementation of wind tower manufacturing process re-optimization and equipment refurbishment has laid a solid foundation for improving the quality and efficiency of CSSC wind tower manufacturing, promoting lean production, enhancing customer satisfaction and meeting the needs of high-end customers, providing facilities for achieving the annual target guarantee.

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